Rebuilding an Excavator Cylinder: A Step-by-Step Guide

TLDRThis video provides a detailed guide on how to rebuild an excavator cylinder. Learn how to repair a cylinder for your exchange fleet, including rebarreling, piston repair, and gland inspection. Tips for cylinder maintenance and troubleshooting are also provided.

Key insights

🔧Detailed step-by-step guide on rebuilding an excavator cylinder

🚧Importance of cylinder maintenance and regular oil sampling

💡Identifying common cylinder failures and causes

📏Measuring and inspecting cylinder components for damage

🔍Tips for troubleshooting cylinder issues and conducting proper repairs

Q&A

Why is Cylinder maintenance important?

Regular maintenance prevents costly damage and extends the lifespan of the cylinder.

What are common causes of cylinder failure?

Common causes include internal failures, inadequate oil sampling, and using non-genuine seals.

How often should cylinder oil samples be taken?

Oil samples should be taken at regular intervals determined by the manufacturer's recommendations.

What tools are needed to rebuild an excavator cylinder?

Tools typically include wrenches, presses, micrometers, and cleaning equipment.

Can damaged cylinder parts be repaired or should they be replaced?

It depends on the extent of the damage. Minor damage can often be repaired, but severe damage may require replacement.

Timestamped Summary

00:00Introduction to the video and the importance of cylinder maintenance

02:03Explanation of the cylinder being rebuilt and its role in an excavator

06:03Discussion on disassembling the cylinder and potential challenges

08:02Attempt to remove the rod from the barrel using different methods

12:28Inspection of the barrel and identification of damage

14:30Explanation of the piston damage and its causes

15:38Assessment of the rod's condition and measurement using a micrometer

23:03Cleaning the rod and inspection of the gland and its components

27:47Examination of the bearing and wear bands

29:36Removal of the seals and examination of the piston

31:40Conclusion of the disassembly process and preparations for reassembly

32:35Closing remarks and announcement of the next video