Inside the Deep Cool Fan Manufacturing Plant: A Comprehensive Tour

TLDRTake a tour of the Deep Cool fan manufacturing plant in Shenzhen, China, where PC case fans are manufactured and assembled. Explore the semi-automated process and see how dust is eliminated to ensure optimal fan performance. Learn about the transition from manual to automated assembly and the rigorous testing each fan undergoes.

Key insights

🔧Deep Cool is one of the few companies that sources and manufactures its own PC case fans.

🏭The Deep Cool fan manufacturing plant in Shenzhen, China, is a semi-automated facility.

🔬Strict measures are implemented to eliminate dust from entering the facility and affecting the fan quality.

🧪Fans undergo rigorous testing in a low noise test chamber to ensure quality and minimize noise.

🌐Deep Cool also manufactures components for other brands in the PC hardware industry.

Q&A

How are PC case fans manufactured and assembled at Deep Cool?

PC case fans at Deep Cool are manufactured and assembled through a combination of manual and automated processes. PCBs are hand-soldered, fan frames are assembled by operators, and fan blades are moved with the help of hydraulic arms. The final assembly is done by machines, and the completed fans undergo thorough testing.

What measures are taken to ensure fan quality at Deep Cool?

To ensure fan quality, Deep Cool implements strict dust elimination measures in the manufacturing facility. Visitors and workers must go through an airlock system and wear anti-dust covers on their shoes. Each fan also goes through rigorous testing in a low noise test chamber to check for any undesirable noises.

Does Deep Cool manufacture fans for other brands?

Yes, Deep Cool manufactures components for other major brands in the PC hardware industry. They serve as a supplier for air cooling parts for other aspects of the industry, in addition to their own branded fans.

Are all the fan assembly processes automated at Deep Cool?

While Deep Cool has implemented an automated fan assembly line, there are still certain processes that are done manually. However, the company is gradually transitioning towards more automation to increase production capabilities.

How are fan noise levels minimized at Deep Cool?

Deep Cool tests each fan in a low noise test chamber, where technicians listen to the fan from multiple angles to check for any subjective or undesirable noises. This ensures that the fans produce minimal noise when in operation.

Timestamped Summary

00:01KACE fans are some of the most prolific parts in the PC hardware industry.

00:09Take a tour of the Deep Cool fan manufacturing plant in Shenzhen, China.

02:09Stricter dust elimination measures are implemented to ensure fan quality.

04:40Deep Cool's automated fan assembly line improves production capabilities.

05:59Fans undergo rigorous testing in a low noise test chamber.

06:35Deep Cool also manufactures components for other brands in the PC hardware industry.