Building the Dark Arrow One Prototype: Installing Main Gear and Bonding Bulkheads

🔧The main gear installation is a crucial step in the construction of the Dark Arrow One prototype aircraft.

🛠️The bulkheads play a critical role in connecting the trunnion frame assembly to the rest of the fuselage.

🔩The installation of the bulkheads was an iterative process, involving fine-tuned sanding and alignment checks.

📏Positioning fixtures and a speed square were used to ensure the proper alignment and spacing of the bulkheads.

💪The bond areas were carefully masked off to prevent the adhesive from spreading where it shouldn't.

Why is the main gear installation important?

—The main gear installation is important because it allows the aircraft to land and take off safely.

What is the role of the bulkheads?

—The bulkheads help connect the trunnion frame assembly to the rest of the fuselage and provide structural support.

What is the purpose of the positioning fixtures?

—The positioning fixtures are used to establish the spacing and alignment of the bulkheads.

Why was the bond area masked off?

—The bond area was masked off to ensure that the adhesive is applied only where it's needed and to prevent any mess.

What is the next step after bonding the bulkheads?

—After bonding the bulkheads, the trunnion frame can be installed, followed by the completion of the main gear installation.

00:00Introduction to the video: Installing the main gear and bonding the bulkheads in the Dark Arrow One prototype aircraft.

01:26The process of bonding the bulkheads involves careful alignment and spacing, using positioning fixtures and a speed square.

02:34The bond areas are masked off to ensure precise application of the adhesive.

03:59The installation of the trunnion frame and other inner frame pieces follows the bonding of the bulkheads.

06:12The af skin is bonded on, marking a significant milestone in the construction process.

06:29The gear doors are cut out, and the main gear is assembled and installed.

10:06The nose gear is also mounted, and the aircraft is almost ready for the next phase.